Production

All the trees we use in our product range are selected from dead trees that have completed their biological and economic life and have fallen out of productivity. 

Turkey is a country with rich opportunities in terms of finding raw materials in the natural wood furniture production sector. Therefore, we do not have a problem with the supply of raw materials. 

Currently, we have a stock of raw materials sufficient to meet our production capacity for about 2 years without buying any raw materials in our stocks. To ensure the sustainability of nature, as a company principle, we plant certified trees through the TEMA  ( Turkey foundation of Erosion Fighting and Afforestation )  on behalf of each of our customers to whom we sell tables, and we strive to leave a green nature to future generations.

Normally, an average of 5 tables come out of a tree that has completed its economic life. By planting at least one tree sapling for each of our customers to whom we sell tables, we gain at least 5 trees instead of a tree we have taken from nature as a trust. This is the most basic social responsibility principle of our company. 

The monthly production capacity of our company is 200 tables and 200 chairs. 

Production Stages

  1. after the on-site cutting of the trees that have completed their vital life, the trees are shipped to our factory stockyard. In the first process, the trees that come in the form of logs are cut in proportion to the dimensions we will use in production. 
  2. The trees whose shaping process is completed are first subjected to a steam oven to destroy the micro-organisms in the tree and then they are kept in the drying oven to reduce the moisture level of the tree. 
  3. After the drying process is completed, the trees are kept in the natural environment for at least 6 months, the drying process is completed and the laths with humidity below 10% become ready for production.
  4. In the next stage of production after drying, the trees are passed through the thickness machine after the surface smoothing process is done in the milling machine so that the entire surface of the tree is of equal thickness. If the size of the table is suitable for being a monolithic table, it is put into production as it is. If the size is not suitable for making a monolithic table, the sizing process is done by combining parts with compatible patterns. 
  5. After this stage, sanding is done and the surface of the tree is made smoother. If epoxy (Resin) application is to be made on the table, the tree coming out of the thickness machine is placed into the moulding unit and made ready for epoxy casting. It consists of epoxy resin and hardener, and optionally, it can also get coloured by adding colour pigments. 
  6. After the epoxy, which has resin and a certain amount of hardener, is mixed for about 15 minutes, it is placed in the vacuum machine to remove the air bubbles formed in the epoxy, and the foam in the epoxy is vacuumed and becomes pourable. Taking into account the climatic conditions, the epoxy casting process is completed in approximately 3 stages with a thickness of 2 cm, and the interval between each of the three stages is approximately 24 hours. The epoxy is then left to dry. After the drying process is completed, it is sanded in stages so that the surface becomes flat and the epoxy can be polished, and then it is polished to give the epoxy its shine and transparency.

Natural epoxy-free tables and epoxy-used tables that go through these stages are lubricated with natural wood oils, which do not contain substances harmful to human health, to better reveal the pattern of the wood and to increase the natural strength of the tree. As protection oil, we use BORMA WATCHES and RUBIO MONOCAT products whose quality is recognized worldwide. Thanks to these products, the stains that may form on the table, such as tea and water, are absorbed. Wood protection oils are a process that should be repeated approximately once a year, depending on customer usage conditions and the environment. 

The table tops, which have been produced, are combined with the table legs according to the customer's taste and sold to the customer. Table top and legs are packed separately during shipment.

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